Yamaha XT500 TT500 1976-1981 CLYMER Repair Manual 1-117
Written specifically for all you Do-It-Yourself enthusiast this manual is 192 pages ranging from your basic maintenance to a complete overhaul of the Yamaha XT500 and TT500. Save yourself time and frustration with these procedures and techniques used by professionals. This comprehensive manual contains exploded views, drawings, specifications and charts that illustrate each job and features shortcut repairs and high-performance modifications.
See below for Manual Contents:
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Tools / Expendable supplies / Safety hints
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting difficulties / Poor idling / Misfiring / Flat spots / Power loss / Overheating / Engine noises / Piston seizure / Excessive vibration / Slutch slip or drag / Transmission / Poor handling / Brake problems / Electrical problems / Troubleshooting guide
CHAPTER THREE / PERIODIC MAINTENANCE AND TUNE-UP
Periodic maintenance / Engine oil and filter change / Carburetor service / Flywheel nut torque / Compression release / Oil pressure / Clutch adjustment / Front brake adjustment / Rear brake adjustment / Fork oil changing / Drive chain adjustment / Engine tune-up / Cylinder head fastener torque / Cam chain adjustment / Valve adjustment / Compression check / Spark plug / Contact breaker / Ignition timing / Air cleaner / Carburetor adjustment / Throttle cable adjustment
CHAPTER FOUR / ENGINE
Tools / Parts / Removal / Installation / Upper end disassembly / Cylinder head inspection / Valve lapping / Leak test / Valve guide replacement / Valve seat grinding / Cylinder head assembly / Piston and cylinder inspection / Upper end assembly / Bottom end disassembly / Bottom end inspection / Bottom end assembly
CHAPTER FIVE / CLUTCH AND TRANSMISSION
Clutch / Transmission
CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetor / Fuel valve (petcock) / Fuel tank / Exhaust system
CHAPTER SEVEN / ELECTRICAL SYSTEM
Battery / Charging system (XT models) / Lighting system / Switches / Fuse / Ignition
CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Front wheel / Front forks / Seal replacement / Steering / Brake / Brake adjustment
CHAPTER NINE / REAR SUSPENSION
Rear wheel / Shock absorbers / Swing arm / Drive chain / Drive sprockets / Brake / Brakelight switch
SUPPLEMENT / 1978 AND LATER SERVICE INFORMATION
INDEX
WIRING DIAGRAMS
Models covered:
1976 1977 1978 1979 1980 1981 Yamaha TT500 TT 500
1976 1977 1978 1979 1980 1981 Yamaha XT500 XT 500
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Tools / Expendable supplies / Safety hints
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting difficulties / Poor idling / Misfiring / Flat spots / Power loss / Overheating / Engine noises / Piston seizure / Excessive vibration / Slutch slip or drag / Transmission / Poor handling / Brake problems / Electrical problems / Troubleshooting guide
CHAPTER THREE / PERIODIC MAINTENANCE AND TUNE-UP
Periodic maintenance / Engine oil and filter change / Carburetor service / Flywheel nut torque / Compression release / Oil pressure / Clutch adjustment / Front brake adjustment / Rear brake adjustment / Fork oil changing / Drive chain adjustment / Engine tune-up / Cylinder head fastener torque / Cam chain adjustment / Valve adjustment / Compression check / Spark plug / Contact breaker / Ignition timing / Air cleaner / Carburetor adjustment / Throttle cable adjustment
CHAPTER FOUR / ENGINE
Tools / Parts / Removal / Installation / Upper end disassembly / Cylinder head inspection / Valve lapping / Leak test / Valve guide replacement / Valve seat grinding / Cylinder head assembly / Piston and cylinder inspection / Upper end assembly / Bottom end disassembly / Bottom end inspection / Bottom end assembly
CHAPTER FIVE / CLUTCH AND TRANSMISSION
Clutch / Transmission
CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetor / Fuel valve (petcock) / Fuel tank / Exhaust system
CHAPTER SEVEN / ELECTRICAL SYSTEM
Battery / Charging system (XT models) / Lighting system / Switches / Fuse / Ignition
CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Front wheel / Front forks / Seal replacement / Steering / Brake / Brake adjustment
CHAPTER NINE / REAR SUSPENSION
Rear wheel / Shock absorbers / Swing arm / Drive chain / Drive sprockets / Brake / Brakelight switch
SUPPLEMENT / 1978 AND LATER SERVICE INFORMATION
INDEX
WIRING DIAGRAMS
Models covered:
1976 1977 1978 1979 1980 1981 Yamaha TT500 TT 500
1976 1977 1978 1979 1980 1981 Yamaha XT500 XT 500
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